porosity [prsItI] n. 有孔性,多孔性

propagation [prpɡeIn] n. 傳播;繁殖;增殖

pyrex [paIreks] n. 派熱克斯玻璃(一種耐熱玻璃)

quantum [kwntm] n. 量子論

radiation [reIdIeIn] n. 輻射,放射物,輻射

reflectivity [riflektIvItI] n. [物]反射率;[光]反射性;反射比

refraction [rIfrkn] n. 折射;折光

remanence [remnns] n. [電磁]剩磁;剩餘;剩餘物

reradiation [rireIdIeIn] n. [物]再輻射

samarium [smerIm] n. [化學]釤

spin [spIn] n. 旋轉vi. 旋轉vt. 使旋轉

translucency [trnzljusnsI] n. 半透明

transmissivity [trnzmIsIvItI] n. [物]透射率;透光度;過濾係數

trivalent [traIveIlnt] adj. 三價的

ultraviolet [ltrvaIlt] adj. 紫外的;紫外線的n. 紫外線輻射,紫外光

velocity [vlstI] n. [物]速度

yttrium [ItrIm] n.[化學]釔

Exercises1. Translate the following Chinese phrases into English(1) 磁化率(2) 外場(3) 光學現象(4) 絕緣材料(5) 固體材料(6) 價電子(7) 電場(8) 周期表(9) 熱膨脹(10) 熱衝擊(11) 內部溫度分布(12) 電子轉換2. Translate the following English phrases into Chinese(1) relative permeability(2) magnetic field(3) electrical conduction(4) energy band(5) quantum theory(6) forbidden band(7) ntype semiconductors(8) heat capacity(9) thermal conductivity(10) thermal stresses(11) optical property3. Translate the following Chinese sentences into English(1) 近年來,高溫超導體的應用已經超出了實驗室的範圍。(2) 在可見光範圍內,不同波長引起不同的顏色感覺。(3) 超導性意味著零電阻,也就意味著沒有能量的浪費。(4) 矽是半導體工業的基礎材料。(5) 霍爾效應是一種發現、研究和應用都很早的磁電效應。(6) 嚴格區別鐵磁性與順磁性物質有時是很困難的。4. Translate the following English sentences into Chinese(1) Magnetic nanocomposites with 510 fold increases in magnetocaloric effects should be used to develop magnetic refrigerators that operate at room temperature.(2) Donor: The impurities provide an energy level with electrons in band gaps. This kind ofsemiconductors is conductive mainly depending on electrons, which is Called ntype semiconductor.(3) At high temperature, the semiconductor is not different from the conductor in the conductivity.(4) At room temperature, all the metals are paramagnetic.(5) Electron spin is essential in understanding many atomic phenomena.5. Translate the following Chinese essay into English隨著粒子尺寸的減小,粒子中的磁疇數就會減少。一般地,多疇粒子的矯頑力小於單疇粒子的矯頑力。單疇粒子的矯頑力是由所謂的磁晶各向異性與形狀各向異性共同決定的,因此,細長的單疇粒子優先應用於磁記錄材料。具有很高的飽和磁化強度、適中矯頑力的單疇粒子適合於作為磁記錄材料。但是,當粒子變得足夠小,由於熱擾動,磁矩不可能有擇優取向,而展示出超順磁性。6. Translate the following English essay into ChinesePiezoelectric ceramic fibers, given their unique properties of flexibility, light weight andhigher output per pound of material, offer the greatest potential for enabling the widescale deployment of selfpowered piezoelectric ceramic systems.

掃一掃,查看更多資料Chapter 10Chemical Properties of Materials

)Chapter 10Chemical Properties of Materials

)Chapter 10Chemical Properties

of Materials10.1IntroductionTo one degree or another, most materials experience some type of interaction with a large number of diverse environments. Often, such interactions impair a materials usefulness as a result of the deterioration of its mechanical properties (e. g., ductility and strength), other physical properties, or appearance.Deteriorative mechanisms are different for the three material types. In metals, there is actual material loss either by dissolution (corrosion) or by the formation of nonmetallic scale or film (oxidation). Ceramic materials are relatively resistant to deterioration, which usually occurs at elevated temperatures or in rather extreme environments; the process is frequently also called corrosion. For polymers, mechanisms and consequences differ from those for metals and ceramics, and the term degradation is most frequently used. Polymers may dissolve when exposed to a liquid solvent, or they may absorb the solvent and swell; also electromagnetic radiation (primarily ultraviolet) and heat may cause alterations in their molecular structures.10. 2Corrosion of MetalsCorrosion is defined as the destructive and unintentional attack of a metal; it is electrochemical and ordinarily begins at the surface. The problem of metallic corrosion is one of significant proportions; in economic terms. It has been estimated that approximately 5 % of an industrialized nations income is spent on corrosion prevention and the maintenance or replacement of products lost or contaminated as a result of corrosion reactions. The consequences of corrosion are all too common. Familiar examples include the rusting of automotive body panels and radiator and exhaust components.10.2.1Cost of Corrosion in IndustryThe annual cost of corrosion in industry is surprising. Please see the Table 10.1.Table 10.1Corrosion expense statistic for some country in 1984 yearsCountryExpense

(hundred million)Total produce

value \/ %CountryExpense

(hundred million)Total produce

value \/ %America750$4England100£3.5USSR147 Rbl2France1150 FF1.5gfr300 DM3Japan133~150$1.3It is common knowledge in our life that the rusting of steel is phenomenon which plagues not only the owner of the domestic “tin lizzie①” but costs us in Britain alone something in excess of £500 million annually in the application of protective measures.10.2.2Classification of CorrosionCorrosion has been classified in many different ways. Common classification of corrosion has been as Table 10.2.Table 10.2Classification of corrosionCorrosion processCorrosion shapeEnvironmental corrosionGeneral

corrosionLocalized

corrosionDry

corrosionWet

corrosionChemical corrosionPittingAtmosphericElectrochemical corrosionCreviceSoilPhysical corrosionGalvanicSea waterIntergranularMicrobialStressAcid, alkali

and salt liquidHydrogen embrittlementFatigueSelectiveWet corrosion occurs when a liquid is present. This usually involves aqueous or electrolytes and accounts for the greatest amount of corrosion by far. A common example is corrosion of steel by water. Dry corrosion occurs in absence of a liquid phase or above the dew point of the environment. Vapors and gases are usually the corrosion. Dry corrosion is most often associated with high temperatures. An example is attack on steel by furnace gases.10.2.3Corrosion Mechanism(1) Dry corrosion (or oxidation of metals)Why the materials have happen corrosion? The dry corrosion mechanism may be explained that it is an oxidation process in atmosphere. For example, whilst many metals tend to oxidize to some extent at all temperatures, most engineering metals do not scale appreciably except at high temperatures. When iron is heated strongly in an atmosphere containing oxygen it becomes coated with a film of black scale. A chemical reaction has taken place between atoms of iron molecules of atmospheric oxygen:2Fe+O2 2FeO(101)Although the reaction can be expressed by the above simple equation in fact atoms of iron have been oxidized whilst atoms of oxygen have been reduced. These processes are associated with a transfer of electrons from one atom to the other.Oxidation FeFe+++2 electrons (e-)

Reduction O+2 electrons (e-)O- -(102)It should be noted that, in the chemical sense, the terms oxidation and reduction have a wider meaning than the combination or separation of a substance with oxygen. Thus, a substance is oxidized if its atoms lose electrons whilst it is reduced if its atoms (or groups of atoms) gain electrons. For this reason we say that iron is oxidized if it combines with sulphur, chlorine or any other substance which will accept electrons from the atoms of iron.In some cases the formation of the oxide film protects the metal from further oxidation yet in many instances oxidation and scaling continue. For this to occur either molecules of oxygen must pass through a very porous film of oxide, or ions of either oxygen of the metal must migrate within a continuous film.Figure 10.1 indicates the state of affairs which exists within the film of iron oxide scale. The positively charged Fe++ ions are attracted outwards towards the cathodic regions, i. e. those rich in negative charge, whilst the negatively charged O- - ions are attracted inwards towards the region which is richer in positive charge, i. e. that near the metal surface. Since metallic ions are generally smaller than oxygen ions, the diffusion of the metal ions outwards is quicker than the diffusion of oxygen ions inwards. The rate of oxidation of the metal will depend partly on the mobility of the ions through the oxide film but also upon the rate of flow of electrons outwards. These mobilities are in turn affected by the nature and structure of the film, particularly in terms of “vacancies”, that is, positions from which ions are missing. The number of vacancies is affected by the presence of solute atoms such as chromium and ionic mobilities are reduced as a result.Figure 10.1The mechanism of the scaling of iron at high temperatures

As mentioned above oxidation rates also depend upon the porosity of the oxide film. Some metals form ions which are much smaller than the original atoms. Consequently as ions are formed there is a volume reduction of the scale which, as a result, becomes porous and permits easier access of oxygen to the metal surface. Contraction of the oxide film may also cause it to flake off thus exposing a fresh metal surface. In some cases expansion of the film may occur causing it to buckle and become detached.An oxide film which adheres tightly to the surface of the metal generally offers good protection. Good adhesion is the result of coherence between the film and the metal beneath. In Figure 10.2 (a) there is good “matching” between the ions in the metal surface and the metallic ions in the oxide film such that the structure is virtually continuous, whilst in Figure 10.2 (b) matching is absent so that the two surfaces will be noncoherent and there will be little adhesion. The high degree of coherence between aluminum and its oxide leads to the effective protection of this metal especially when the film is artificially thickened by anodizing.Figure 10.2Adhesion between a metal surface and the covering oxide film. In the row of metal ions at the interface “matches up” with those in the oxide film (a) , but in ions are “out of step” at the interface (b)

Some alloys are prone to attack by atmospheres containing sulphurous gases. Since nickel readily forms a sulphide at high temperatures it is particularly liable to be oxidized by gases containing sulphur. Heatresisting steels used in such conditions must be of the highchromium type, preferably containing little or no nickel.(2) Wet corrosion (or electrochemical oxidation)What is wet corrosion? Whats wet corrosion mechanism?Iron dose not rust in a completely dry atmosphere nor will it rust in completely pure, oxygenfree water②, but in a moist atmosphere the wellknown reddishbrown deposit of ferric hydroxide soon begins to develop. The overall chemical reaction representing resting can be expressed by a simple chemical equation:4Fe+6H2O+3O24Fe(OH)3(103)This general result, however, is achieved in a number of stages and the fundamental principle involved is that atoms of iron in contact with oxygen and water are oxidized, that is they lose electrons and enter solution as ferrous ions (Fe++):FeFe+++2 electrons (2e-)(104)These ferrous ions are ultimately oxidized further to ferric ions (Fe+++) by the removal of another electron:Fe++Fe++++e-(105)As iron goes into solution in the form of ions the corresponding electrons are released. These electrons immediately combine with other ions so that overall equilibrium is maintained.The ease with which a metal can be oxidized in this way depends upon the ease with which valency electrons can be removed from its atoms. Thus metals like calcium, aluminium and zinc hold their valency electrons comparatively loosely and can therefore be oxidized more easily than iron; but the noble metals gold, silver and platinum retain their valency electrons more strongly and are therefore much more difficult to oxidize than iron.Copper holds on to its valency electrons more strongly than does iron and, under suitable conditions, copper ions will “steal” valency electrons from atoms of iron. Thus when a penknife blade is immersed in copper sulphate solution the blade becomes coated with metallic copper. Copper ions at the surface of the blade have removed electrons from the atoms of iron there so that the resultant ferrous ions have gone into solution thus replacing the copper ions which have been deposited as copper atoms.FeFe+++2e-(106)Cu+++2e-Cu(107)Copper sulphate solution is sometimes used to coat the surface of steel with a thin layer of copper as an aid to “marking out③”, in the tool room.10.2.4Electrochemical ConsiderationsFor metallic materials, the corrosion process is normally electrochemical, that is, a chemical reaction in which there is transfer of electrons from one chemical species to another. Metal atoms characteristically lose or give up electrons in what is called an oxidation reaction. Examples in which metals oxidize areFeFe2++2e-(108a)AlAl3++3e-(108b)The site, at which the oxidation takes place, is called the anode. The electrons generated from each metal atom that is oxidized must be transferred to and become a part of another chemical species in what is termed a reduction reaction. For example, some metals undergo corrosion in acid solutions, which have a high concentration of hydrogen (H+) ions; the H+ ions are reduced as hydrogen gas. Other reduction reactions are possible, depending on the nature of the solution to which the metal is exposed. For an acid solution having dissolved oxygen, reduction according toO2+4H++4e-2H2O(109)

will probably occur. Or, for a neutral or basic aqueous solution in which oxygen is also dissolved,O2+2H2O+4e-4OH-(1010)The location at which reduction occurs is called the cathode. Furthermore, it is possible for two or more of the reduction reactions above to occur simultaneously.As a consequence of oxidation, the metal ions may either go into the corroding solution as ions, or they may form an insoluble compound with nonmetallic elements.Not all metallic materials oxidize to form ions with the same degree of ease. Metallic materials may be rated as to their tendency to experience oxidation when coupled to other metals in solutions of their respective ions. Table 10.2 represents the corrosion tendencies for the several metals; those at the top (i. e., gold and platinum) are noble, or chemically inert. Moving down the table, the metals become increasingly more active, that is, more susceptible to oxidation. Sodium and potassium have the highest reactivities.Most metals and alloys are subject to oxidation or corrosion to one degree or another in a wide variety of environments; that is, they are more stable in an ionic state than as metals. In thermodynamic terms, there is a net decrease in free energy in going from metallic to oxidized states. Consequently, essentially all metals occur in nature as compoundsfor example, oxides, hydroxides, carbonates, silicates, sulfides and sulfates. Two notable exceptions are the noble metals gold and platinum. For them, oxidation in most environments is not favorable, and, therefore, they may exist in nature in the metallic state.Even though Table 10.2 was generated under highly idealized conditions and has limited utility, it nevertheless indicates the relative reactivities of the metals. A more realistic and practical ranking, however, is provided by the galvanic series, Table 10.3. This represents the relative reactivities of a number of metals and commercial alloys in seawater. The alloys near the top are cathodic and unreactive, whereas those at the bottom are most anodic; no voltages are provided.Table 10.2The corrosion tendencies for common metalsElectrode reaction

Increasingly inter (cathodic)

Increasingly active (anodic)

Au3++3e-Au

O2+4H++4e-2H2O

Pt2++2e-Pt

Ag++e-Ag

Fe3++e-Fe2+

O2+2H2O+4e-4OH-

Cu2++2e-Cu

2H++2e- H2

Pb2++2e-Pb

Sn2++2e-Sn

Ni2++2e-Ni

Co2++2e-Co

Cd2++2e-Cd(to be continued)

Electrode reaction

Increasingly inter (cathodic)

Increasingly active (anodic)

Fe2++2e-Fe

Cr3++3e-Cr

Zn2++2e-Zn

Al3++3e-Al

Mg2++2e-Mg

Na++e-Na

K++e-KTable 10.3The galvanic series

Increasingly inter (cathodic)

Increasingly active (anodic)

Platinum

Gold

Graphite

Titanium

Silver

316 Stainless steel (passive)

304 Stainless steel (passive)

lnconel (80Ni13Cr7Fe) ( passive)

Nickel ( passive)

Monel (70Ni30Cu)

Coppernickel alloys

Bronzes (CuSn alloys)

Copper

Brasses (CuZn alloys)

Inconel (active)

Nickel (active)

Tin

Lead

316 Stainless steel (active)

304 Stainless steel (active)

Cast iron

Iron and steel

Aluminum alloys

Cadmium

Commercially pure aluminum

Zinc

Magnesium and magnesium alloys10.2.5Corrosion RatesThe corrosion rate, or the rate of material removal as a consequence of the chemical action, is an important corrosion parameter. This may be expressed as the corrosion penetration rate (CPR), or the thickness loss of material per unit of time. The formula for this calculation isCPR=KWρAt(1011)

where W is the weight loss after exposure time t; ρ and A represent the density and exposed specimen area, respectively, and K is a constant, its magnitude depending on the system of units used. The CPR is conveniently expressed in terms of millimeters per year (mm\/a).10.2.6PassivitySome normally active metals and alloys, under particular environmental conditions, lose their chemical reactivity and become extremely inert. This phenomenon, termed passivity, is displayed by chromium, iron, nickel, titanium and many of their alloys. It is felt that this passive behavior results from the formation of a highly adherent and very thin oxide film on the metal surface, which serves as a protective barrier to further corrosion. Stainless a result of steels are highly resistant to corrosion in a rather wide variety of atmospheres as a passivation. They contain at least 11 % chromium that, as a solidsolution alloying element in iron, minimizes the formation of rust; instead, a protective surface film forms in oxidizing atmospheres. (Stainless steels are susceptible to corrosion in some environments, and therefore are not always “stainless”.) Aluminum is highly corrosion resistant in many environments because it also passivates. If damaged, the protective film normally reforms very rapidly. However, a change in the character of the environment (e. g., alteration in the concentration of the active corrosive species) may cause a passivated material to revert to an active state. Subsequent damage to a preexisting passive film could result in a substantial increase in corrosion rate, by as much as 100000 times.10.2.7Environmental EffectsThe variables in the corrosion environment, which include fluid velocity, temperature and composition, can have a decided influence on the corrosion properties of the materials that are in contact with it. In most instances, increasing fluid velocity enhances the rate of corrosion due to erosive effects. The rates of most chemical reactions rise with increasing temperature; this also holds for the great majority of corrosion situations. Increasing the concentration of the corrosive species (e. g., H+ ions in acids) in many situations produces a more rapid rate of corrosion. However, for materials capable of passivation, raising the corrosive content may result in an activetopassive transition, with a considerable reduction in corrosion.Cold working or plastically deforming ductile metals is used to increase their strength; however, a coldworked metal is more susceptible to corrosion than the same material in an annealed state. For example, deformation processes are used to shape the head and point of a nail; consequently, these positions are anodic with respect to the shank region.10.2.8Forms of CorrosionIt is convenient to classify corrosion according to the manner in which it is manifest. Metallic corrosion is sometimes classified into eight forms: uniform, galvanic, crevice, pitting, intergranular, selective leaching, erosioncorrosion and stress corrosion. In addition, hydrogen embrittlement is, in a strict sense, a type of failure rather than a form of corrosion; however, it is often produced by hydrogen that is generated from corrosion reactions.(1) Uniform attackUniform attack is a form of electrochemical corrosion that occurs with equivalent intensity over the entire exposed surface and often leaves behind a scale or deposit. In a microscopic sense, the oxidation and reduction reactions occur randomly over the surface. Some familiar examples include general rusting of steel and iron and the tarnishing of silverware. This is probably the most common form of corrosion. It is also the least objectionable because it can be predicted and designed for with relative ease.(2) Galvanic corrosionGalvanic corrosion occurs when two metals or alloys having different compositions are electrically coupled while exposed to an electrolyte. The less noble or more reactive metal in the particular environment will experience corrosion; the more inert metal, the cathode, will be protected from corrosion. For example, steel screws corrode when in contact with brass in a marine environment; or if copper and steel tubing are joined in a domestic water heater, the steel will corrode in the vicinity of the junction. Depending on the nature of the solution, one or more of reduction reactions will occur at the surface of the cathode material.The rate of galvanic attack depends on the relative anodetocathode surface areas that are exposed to the electrolyte, and the rate is related directly to the cathodeanode area ratio; that is, for a given cathode area, a smaller anode will corrode more rapidly than a larger one.A number of measures may be taken to significantly reduce the effects of galvanic corrosion. These include the following:1) If coupling of dissimilar metals is necessary, choose two that are close together in the galvanic series.2) Avoid an unfavorable anodetocathode surface area ratio; use an anode area as large as possible.3) Electrically insulate dissimilar metals from each other.4) Electrically connect a third, anodic metal to the other two; this is a form of cathodic protection.(3) Crevice corrosionElectrochemical corrosion may also occur as a consequence of concentration differences of ions or dissolved gases in the electrolyte solution, and between two regions of the same metal piece. For such a concentration cell, corrosion occurs in the locale that has the lower concentration. A good example of this type of corrosion occurs in crevices and recesses or under deposits of dirt or corrosion products where the solution becomes stagnant and there is localized depletion of dissolved oxygen. Corrosion preferentially occurring at these positions is called crevice corrosion (Figure 10.3). The crevice must be wide enough for the solution to penetrate, yet narrow enough for stagnancy; usually the width is several thousandths of an inch.Figure 10.3On this plate, which was immersed in seawater, crevice corrosion has occurred at the regions that were covered by washers